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ALS-U-B Insertion Type Ultrasonic Gas Flow Meter | Sunstrand

Ultrasonic Gas Flow Meter ALS-U-B (Insertion Type)

Insertion-type ultrasonic flowmeter refers to an installation method where the measuring end of the instrument is inserted into the center of the pipeline through dedicated installation holes on the measured pipeline, allowing the sensor to directly contact the measured medium for flow measurement.The insertion-type flowmeter operates on the Transit Time Difference Method, measuring the flow velocity at the center of the pipeline and combining it with the pipe diameter to determine the instantaneous flow rate inside the pipeline.

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Detail

The ALS-U Gas Ultrasonic Flow Meter is a dual-channel, low-power consumption product developed in accordance with GB/T 18604. It requires no external power supply and references the following standards: GB/T 32201 Gas meters (OIMLR137-1&2:2012), GB/T 34041.1 Measurement of fluid flow in closed conduitsUltrasonic meters for gasPart 1: Meters for custody transfer and allocation measurement, and GB/T 28848 Smart Gas Flow Meter. It is primarily designed for accurate measurement of natural gas flow rates.

Equipped with two ultrasonic measurement channels, it enables high-precision measurement of gaseous media (especially natural gas and city gas) in pipelines. The flowmeter processes ultrasonic signals from paired transducers through a signal acquisition circuit and a microcontroller-based processing unit. It displays, stores, and records measurement results. Featuring an RS485 serial communication interface (supporting MODBUS protocol), it allows parameter configuration via host computer software. Additionally, its pulse output signal function supports flowmeter verification and integration with IC card controllers.

The ALS-U Gas Ultrasonic Flow Meter is ideal for accurate and reliable trade settlement measurement of medium/low-pressure, low-flow-rate, high-quality natural gas in downstream city gas networks. It is particularly suited for gas metering in industrial, small-scale industrial, commercial, and food service sectors. As cities transition to smart gas management systems, this flowmeter stands out as the optimal choice.

Measurement Principle:

The gas ultrasonic flowmeter operates based on the Time Difference Method, which correlates the transit time of ultrasonic waves through a flowing medium with the flow rate. The actual transit speed of ultrasonic waves in the fluid is determined by both the static speed of sound (C) of the medium and the component of the fluid’s axial average velocity (Vm) in the wave propagation direction.

As shown in Figure 1, the relationship between upstream/downstream transit times and the relevant parameters is:

Where:

tup: Upstream transit time of ultrasonic waves in the fluid;

tdown: Downstream transit time of ultrasonic waves in the fluid;

Cf: Sound velocity in the fluid;

Vm: Axial average velocity of the fluid;

Φ: Acoustic path angle.

Figure 1 Schematic Diagram

From Equation (1), the fluid velocity expression is derived as:

By combining the measured velocities Vt(i=1,2,•••k) from multiple acoustic paths through mathematical functions, the average pipe flow velocity is estimated . Multiplying this by the cross-sectional area A yields the volumetric flow rate qv, as shown in Equations (3) and (4):

Where:

k: Number of acoustic paths.

Gas Ultrasonic Flow Meter Selection

Model Coding:

Gas Ultrasonic Flow Meter Model Selection Code Cross-Reference Table

1

Product Type

A-Pipeline Type

B-Insertion Type

2

Nominal Diameter

020-DN20

125-DN125

025-DN25

150-DN150

032-DN32

200-DN200

050-DN50

250-DN250

080-DN80

300-DN300

100-DN100

 

3

Nominal Pressure

16-PN16

100-PN100

25-PN25

250-PN250

40-PN40

420-PN420

64-PN64

 

4

Connection Method

1-Flange Type

2-Clamp Type

5

Measuring Tube Material

1-Carbon Steel

2-316 Stainless Steel

3-304 Stainless Steel

6

Measuring Tube Wall Thickness

Direct Input

7

Number of Measurement Paths

1-Two-Path

2-Three-Path

3-Four-Path

4-Five-Path

8

Transducer (Probe)

1-Standard Type

2-Smart Type

9

Transducers Installation Method

1-Bracket Installation

2-Direct Installation

10

Ex-protected design & Ingress Protection

1-Ex d mb IIC T5/T6 Gb IP 66

2-Ex d mb IIC T5/T6 Gb IP 67

11

Structural Form

1-Integrated Type

2-Separated Type

12

Power Supply

1-Built-in 3.6V Li-battery (no output)

2-DC24V

3-AC220V

13

Output Signal

1-Pulse

2-Pulse, 4-20mA+HART

3-Pulse, 4-20mA+Modbus-RS485

4-Pulse, GPRS

When placing orders, customers should consult the manufacturer regarding specific models and specifications based on their actual application conditions to avoid potential complications or losses.

 

Technical Parameters

Overview:

The ALS insertion-type ultrasonic flowmeter is specifically designed for low-pressure, large-diameter gas flow measurement. It offers stable and reliable measurement, with low start-up flow, a wide turndown ratio, data logging capacity of over 100,000 records, and no moving parts.

The product features flexible configuration options, from single-path to quadruple-path, and the transmitter and sensors are installed separately. The transmitter can accept a signal from an external temperature transmitter to perform temperature compensation calculations for the flow in the pipe.

Under normal operating conditions and with proper maintenance, the service life is up to 10 years. It is widely used for flow measurement of various gas media (air, fuel gas, waste gas, flare gas, steam, etc.) in process industry installations.

 Applications:

  • Measurement of natural gas, ethylene, propylene, hydrogen, air, etc. in the petrochemical industry;
  • Flow measurement of various gaseous chemical products;
  • Material balance measurement in natural gas transmission pipelines;
  • LNG (liquefied natural gas);
  • Low- and high-pressure steam.

 

Specification:

Acoustic Paths

Single-path, Dual-path, Triple-path, Quadruple-path

Accuracy Class

Single-path: ±2.0%; Dual-path: ±1.0%; Triple-path: ±0.5% ~ ±1.0%; Quadruple-path: ±0.5%

Turndown Ratio

4000:1

Nominal Diamete

DN200 ~ DN2800

Nominal Pressure

0 ~ 21 MPa

Flow Velocity Range

0.03 m/s ~ 120 m/s

Operating Principle

Transit-time difference method

Measured Media

Coal gas, flare gas, dry gas, natural gas, air, etc.

Power Supply

Standard: 85–265 VAC, 50/60 Hz; Optional: 12–28 VDC, ±5%

Display

LCD screen

Operating Language

English | Chinese

Response Time

0.03 ~ 1 s

Transmitter Enclosure

Aluminium alloy

Ex-protected design

Ex d IIC T6

Ingress Protection

Transmitter IP66 / Sensors IP68

Operating Temperature

Transmitter: –40 °C ~ 70 °C (Note: LCD operable down to –25 °C)

Sensor: –40 °C ~ 450 °C (optional)

Probe Material

Standard: Ti-alloy; consult factory for other materials

Measurement Functions

Volumetric flow rate at operating conditions, volumetric flow rate at standard conditions, mass flow rate

Inputs / Outputs & Communication

Signal I/O

One 4–20 mA current output, one 0–5 kHz frequency output

Communication

One RS485 (MODBUS-RTU), one serial port output

Data Logging

Logged Content

Average flow velocity, average sound velocity, temperature, volumetric flow (operating), mass flow, accumulated volume (operating),

accumulated mass, signal strength per channel, signal-to-noise ratio, gain value, transit time, flow velocity, sound velocity

Logging Interval

1 s / 10 s / 30 s / 60 s / 10 min / 30 min / 60 min

Logging Capacity

≥ 100,000 data records

 

 

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